Designs are created and fully modeled using the latest AutoDesk (3D) Inventor software using standard modeling colors.  Photorealistic renderings are available at additional cost. 


PART & COMPONENT EXPERTISE

• Precision machined parts ranging from one tenth of a cubic inch to large weldments that are many feet on a side and weigh many tons
• Net to shape fabrication:
• Metal injection molded and sintered parts in brass, tool steel and stainless
• Plastic, Aluminum, Zinc and Magnesium castings (die, investment and sand)
• Plastic parts with inserts and many difficult features in a wide variety of materials and process (molding, extrusion, casting)
• Sheet metal parts and assemblies
• All kinds of components, brackets, tabs, housings, enclosures and such
• Assemblies, including electrical enclosures, rack and panel systems and machine mechanisms
• Large Plastic components using rotational molding, pressure and vacuum forming as well as built up (welded) assemblies
• Advanced finishing technologies ranging from conventional paint or plating to thin film coating and vapor phase plasticizing
• Building machines (or major sub-assemblies of machines) as deliverable products.
• Food process sing and delivery equipment
• Canning machinery
• Energy production systems (Bio and Solar)
• Vacuum coating equipment

 

PRODUCT COSTING AND PRODUCTION ESTIMATES
I can provide a complete and detailed manufacturing estimate including:

• Prototype costing, rollout costing and full-up production costing
• Detailed fully structured Bill of Materials
• Production flow analysis and method time measurement estimates and studies
• DFx analysis
• The "Design for" method (DFx) is an approach applying heuristic metrics to quantify and analyze the benefits of various design and manufacturing approaches. 
• Our service provides "design for manufacturability" or "design for assembly" and other “design for” technologies in conjunction with concurrent engineering methods.
• I have provided manufacturing engineering support in many disciplines and bring to your project much more in depth knowledge of these processes than most other design engineering firms.
• CAM software such as MasterCam or MoldFlow may be used to optimize designs and bring projects from concept to production in the shortest possible time with minimum changes and processing headaches.

 

PARTIAL LIST OF PRODUCTS I have developed and brought to production;

• Medical Benefit Record System (computer based)
• Point of Sale System (computer based)
• X Server Computer Control, for television studio production equipment (computer based)
• Desiccant Bed Gas/Air Dryer ((computer based)
• Semi-Automatic Electro-Mechanical Assembly Systems
• Hand Tools including Screwdrivers and Pliers
• Medical Instruments and Brackets for intra-oral orthodontic uses
• A multitude of components, mechanisms and machines to numerous to list

 

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